AWS E9015-G Low-Alloy Steel Welding Electrode

AWS E9015-G Low-Alloy Steel Welding Electrode

Brand: Ocean Welding/Dayang
Place of Origin: Zhejiang, China
Executive Standard: AWS A5.5
Core Certifications: AWS, CE, ISO, SGS, ISO9001-2008

 

1. Core Product Parameters

Item Specification Details
Diameter Range 2.0mm - 5.0mm (2.5mm/3.2mm/4.0mm commonly available)
Length Range 300mm - 500mm (customizable on demand)
Applicable Current 40-250℃, compatible with AC (Alternating Current)/DC (Direct Current)
Welding Position All-position welding (suitable for flat welding, vertical welding, overhead welding)
Coating Type Low-hydrogen sodium type (low-hydrogen process, excellent crack resistance)
Deposition Efficiency ≥90%

2. Product Performance Advantages

2.1 Welding Process Performance

Strong Arc Stability: The arc burns evenly and concentratedly during all-position welding, accurately controlling the shape and depth of the molten pool, and effectively avoiding defects such as incomplete fusion and pores.

Low Spatter and Low Smoke: The unique coating formula reduces spatter rate, with small spatter particles, reducing post-welding cleaning work; smoke emission is lower than similar products, improving the working environment.

Convenient Arc Striking and Restarting: The arc can be quickly reignited after breaking. Stable welding can still be maintained on the surface of damp or slightly rusted base materials, enhancing the reliability of on-site construction.

2.2 Weld Performance Indicators

(1) Chemical Composition of Deposited Metal (%)

Element C Mn Si S P Ni
Content ≤0.12 ≥1.0 ≤0.80 ≤0.035 ≤0.035 1.2-1.5

(2) Mechanical Properties

Performance Item Standard Requirement Actual Sample Value
Yield Strength (Rel/Rp0.2 MPa) ≥550 MPa (80 ksi) 580-620 MPa
Tensile Strength (Rm MPa) ≥620 MPa (90 ksi) 650-700 MPa
Elongation (A/%) ≥17% 18%-20%
Low-Temperature Impact Toughness (-46℃) ≥27 J Meets standard (suitable for cryogenic environments)

3. Application Scenarios

3.1 Energy and Chemical Industry

Pressure Vessels and Pipelines: LNG storage tanks (-162℃ cryogenic environment), petrochemical reactors, X70/X80 high-pressure pipelines; Core advantage: Resists hydrogen-induced cracking, meeting strength requirements for high-pressure working conditions.

Power Station Equipment: Power station boiler steel frames, turbine load-bearing beams, high-pressure valve connections; Key performance: High-temperature creep resistance, welds resist fatigue under long-term alternating loads.

3.2 Bridge and Transportation Engineering

Large Bridges: Steel box girders of cross-sea bridges, high-speed rail steel bridges, urban viaducts; Core value: Tensile strength ≥620MPa resists wind loads/dynamic loads, elongation improves seismic performance.

Rail Transit: High-speed rail carriage frames, heavy truck frames, crane booms; Advantage: Good weld plasticity, withstands frequent vibration and impact, reducing the risk of fatigue fracture.

3.3 Marine and Ship Engineering

Shipbuilding: Merchant ship keels, marine engineering ship decks, pressure cabins; Performance: Resists salt spray corrosion fatigue, low-hydrogen process prevents stress cracking caused by seawater.

Offshore Platforms: Oil and gas drilling platforms, cross-sea wind power towers; Adaptability: Resists extreme loads such as typhoons and waves, low-temperature toughness meets operation needs in cold sea areas like the Arctic Circle.

3.4 Heavy Machinery and Industrial Equipment

Engineering Machinery: Excavator arms, mining machinery frames; Core support: High strength adapts to heavy loads, crack resistance reduces weld problems caused by start-stop cycles.

Metallurgical Equipment: Steel mill rolling mill frames, blast furnace steel structures, heat treatment furnace brackets; Advantage: Resists high-temperature oxidation and thermal fatigue, suitable for high-dust and high-temperature environments.

3.5 Special Scenarios and Repairs

Structural Repair: Old bridge reinforcement, heavy equipment crack repair, aerospace fixture welding; Process: Short-arc narrow welding achieves low-stress welding, reducing thermal impact on base materials.

Low-Temperature Construction: Arctic pipelines, steel structure workshops in cold regions, cold storage equipment; Key guarantee: -46℃ impact toughness prevents low-temperature brittle fracture of welds.

4. Packaging and Delivery

4.1 Packaging Specifications (Customizable)

Basic Packaging: 5kg/plastic bag + inner box; 4 inner boxes (20kg)/carton; 1 ton/pallet

Optional Packaging: 1kg/PVC box, 5kg/PVC box (with shrink film); Colors available: blue, red, gray, white

4.2 Delivery Details

Item Description
Delivery Cycle Regular orders: 20-25 days; In-stock products: 8-25 days
Trade Terms Supports CIF, CFR, FOB, EXW

5. Procurement Support and Services

Free Samples: Provides trial samples to verify product performance

OEM Customization: Supports personalized customization of brand, specifications, packaging, etc.

Professional Services: Offers welding process consultation and cost-effective project solutions

Quality Assurance: 20 years of professional manufacturing experience, full-process quality control, and timely after-sales response

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