1. Core Product Parameters
| Item | Specification Details |
|---|---|
| Diameter Range | 2.0mm - 5.0mm (2.5mm/3.2mm/4.0mm commonly available) |
| Length Range | 300mm - 500mm (customizable on demand) |
| Applicable Current | 40-250℃, compatible with AC (Alternating Current)/DC (Direct Current) |
| Welding Position | All-position welding (suitable for flat welding, vertical welding, overhead welding) |
| Coating Type | Low-hydrogen sodium type (low-hydrogen process, excellent crack resistance) |
| Deposition Efficiency | ≥90% |
2. Product Performance Advantages
2.1 Welding Process Performance
Strong Arc Stability: The arc burns evenly and concentratedly during all-position welding, accurately controlling the shape and depth of the molten pool, and effectively avoiding defects such as incomplete fusion and pores.
Low Spatter and Low Smoke: The unique coating formula reduces spatter rate, with small spatter particles, reducing post-welding cleaning work; smoke emission is lower than similar products, improving the working environment.
Convenient Arc Striking and Restarting: The arc can be quickly reignited after breaking. Stable welding can still be maintained on the surface of damp or slightly rusted base materials, enhancing the reliability of on-site construction.
2.2 Weld Performance Indicators
(1) Chemical Composition of Deposited Metal (%)
| Element | C | Mn | Si | S | P | Ni |
|---|---|---|---|---|---|---|
| Content | ≤0.12 | ≥1.0 | ≤0.80 | ≤0.035 | ≤0.035 | 1.2-1.5 |
(2) Mechanical Properties
| Performance Item | Standard Requirement | Actual Sample Value |
|---|---|---|
| Yield Strength (Rel/Rp0.2 MPa) | ≥550 MPa (80 ksi) | 580-620 MPa |
| Tensile Strength (Rm MPa) | ≥620 MPa (90 ksi) | 650-700 MPa |
| Elongation (A/%) | ≥17% | 18%-20% |
| Low-Temperature Impact Toughness (-46℃) | ≥27 J | Meets standard (suitable for cryogenic environments) |
3. Application Scenarios
3.1 Energy and Chemical Industry
Pressure Vessels and Pipelines: LNG storage tanks (-162℃ cryogenic environment), petrochemical reactors, X70/X80 high-pressure pipelines; Core advantage: Resists hydrogen-induced cracking, meeting strength requirements for high-pressure working conditions.
Power Station Equipment: Power station boiler steel frames, turbine load-bearing beams, high-pressure valve connections; Key performance: High-temperature creep resistance, welds resist fatigue under long-term alternating loads.
3.2 Bridge and Transportation Engineering
Large Bridges: Steel box girders of cross-sea bridges, high-speed rail steel bridges, urban viaducts; Core value: Tensile strength ≥620MPa resists wind loads/dynamic loads, elongation improves seismic performance.
Rail Transit: High-speed rail carriage frames, heavy truck frames, crane booms; Advantage: Good weld plasticity, withstands frequent vibration and impact, reducing the risk of fatigue fracture.
3.3 Marine and Ship Engineering
Shipbuilding: Merchant ship keels, marine engineering ship decks, pressure cabins; Performance: Resists salt spray corrosion fatigue, low-hydrogen process prevents stress cracking caused by seawater.
Offshore Platforms: Oil and gas drilling platforms, cross-sea wind power towers; Adaptability: Resists extreme loads such as typhoons and waves, low-temperature toughness meets operation needs in cold sea areas like the Arctic Circle.
3.4 Heavy Machinery and Industrial Equipment
Engineering Machinery: Excavator arms, mining machinery frames; Core support: High strength adapts to heavy loads, crack resistance reduces weld problems caused by start-stop cycles.
Metallurgical Equipment: Steel mill rolling mill frames, blast furnace steel structures, heat treatment furnace brackets; Advantage: Resists high-temperature oxidation and thermal fatigue, suitable for high-dust and high-temperature environments.
3.5 Special Scenarios and Repairs
Structural Repair: Old bridge reinforcement, heavy equipment crack repair, aerospace fixture welding; Process: Short-arc narrow welding achieves low-stress welding, reducing thermal impact on base materials.
Low-Temperature Construction: Arctic pipelines, steel structure workshops in cold regions, cold storage equipment; Key guarantee: -46℃ impact toughness prevents low-temperature brittle fracture of welds.
4. Packaging and Delivery
4.1 Packaging Specifications (Customizable)
Basic Packaging: 5kg/plastic bag + inner box; 4 inner boxes (20kg)/carton; 1 ton/pallet
Optional Packaging: 1kg/PVC box, 5kg/PVC box (with shrink film); Colors available: blue, red, gray, white
4.2 Delivery Details
| Item | Description |
|---|---|
| Delivery Cycle | Regular orders: 20-25 days; In-stock products: 8-25 days |
| Trade Terms | Supports CIF, CFR, FOB, EXW |
5. Procurement Support and Services
Free Samples: Provides trial samples to verify product performance
OEM Customization: Supports personalized customization of brand, specifications, packaging, etc.
Professional Services: Offers welding process consultation and cost-effective project solutions
Quality Assurance: 20 years of professional manufacturing experience, full-process quality control, and timely after-sales response
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