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Induction Welding

Dec 06, 2016

When an electrical insulator, like a plastic, is embedded with a material having high electrical conductivity, like metals or carbon fibers, induction welding can be performed. The welding apparatus contains an induction coil that is energy  with a radio-frequency electric current. This generates an electromagnetic field that acts on either an electrically conductive or a ferromagnetic workpiece. In an electrically conductive workpiece, the main heating effect is resistive heating, which is due to induced currents called eddy currents. Induction welding of carbon fiber reinforced thermoplastic materials is a technology commonly used in for instance the aerospace industry.

In a ferromagnetic workpiece, plastics can be induction-welded by formulating them with metallic or ferromagnetic compounds, called susceptors. These susceptors absorb electromagnetic energy from an induction coil, become hot, and lose their heat energy to the surrounding material by thermal conduction.