In the welding industry, selecting the right wire is crucial for achieving high-quality and durable joints. For applications involving nickel based alloys and dissimilar metals, ERNi-1 is the ideal choice.
This Nickel Welding wire material offers excellent welding performance, beautiful weld shape, and outstanding mechanical properties. Its unique composition, primarily consisting of nickel and titanium, contributes to these benefits.
The high nickel content provides excellent corrosion resistance, while the addition of titanium helps control porosity in the weld metal.
This makes ERNi-1 suitable for a variety of welding processes and dissimilar joints, ensuring strong and reliable connections in demanding environments.
CHARACTERISTICS:
APPLICATION:
POWER POLARITY:
ERNi-1 is a pure Nickel Welding wire, mainly used for gas tungsten arc welding, metal arc gas shielded welding and submerged arc welding of pure nickel NI200 and pure nickel NI201 alloys, and can also be used for steel cladding. During the welding process, ERNi-1 usually uses direct current reverse connection (DC-), which can provide a more stable arc, reduce arc drift and instability during welding, thereby improving welding quality, while improving welding efficiency and reducing welding time.
CHEMICAL COMPOSITION:
| Item | C | Mn | Si | Cr | Ni | Mo | Fe | Ti | P | S |
|---|---|---|---|---|---|---|---|---|---|---|
|
AWS Standard
|
0.15 | 1.0 | 0.75 | - | ≥93 | - | 1.0 | 2.0-3.5 | 0.03 | 0.015 |
|
Example value
|
0.005 | 0.48 | 0.26 | 0.46 | 94.69 | 0.001 | 0.07 | 2.95 | 0.001 | 0.001 |
MECHANICAL PROPERTIES:
|
Mechanical properties
|
Yield strength MPa
|
Tensile strength MPa
|
Elongation %
|
Impact value J/°C
|
|---|---|---|---|---|
|
Example value
|
- | 550 | 38 | 276/-196 |
WELDING REQUIREMENTS:
USAGE OF ERNI-1 WELDING WIRE:
1.TIG:
- Preparation before welding: Clean the workpiece thoroughly before welding and use 100% argon protection.
- Welding parameters: Set appropriate welding current and voltage according to the wire diameter and workpiece thickness.
- Welding operation: Maintain appropriate arc length after arc initiation, and avoid contact between the wire and the tungsten electrode when filling the wire.
- Post-weld processing: Clean the weld and check the quality.
2.MIG:
- Preparation before welding: Clean the workpiece thoroughly before welding and use 75% Ar + 25% He mixed gas for protection.
- Welding parameters: Set appropriate welding current and voltage according to wire diameter and workpiece thickness.
- Welding operation: Maintain a stable wire feeding speed after arc initiation to ensure uniform weld.
- Post-weld treatment: Clean the weld and check the quality.
3.SAW
- Preparation before welding: Clean the workpiece thoroughly before pure nickel welding wire and use appropriate flux to cover the welding area.
- Welding parameters: Set appropriate welding current and voltage according to the wire diameter and workpiece thickness.
- Welding operation: During welding, the wire ignites the arc under the flux cover to ensure that the flux evenly covers the molten pool.
- Post-weld treatment: Clean the flux and slag shell on the weld surface and check the weld quality.
How to Order:
| TYPE: | ERNi-1 | ERNi-1 | ERNi-1 |
|---|---|---|---|
| Material: | Nickel Alloy | Nickel Alloy | Nickel Alloy |
| Welding: | TIG | MIG | SAW |
| Size : | 1.6mm,2.0mm,2.4mm | 0.8mm,1.0mm,1.2mm | 3.2mm,4.0mm,5.0mm |
| Torelance: | (-0.04/-0.01)mm | (-0.04/-0.01)mm | (-0.04/-0.01)mm |
| Processing: | VIM+ESR | VIM+ESR | VIM+ESR |
| Packing: | 5kg per plastic tube 4pcs per 20kg carton box |
1kg per spool 5kg per spool 12.5kg per spool 15.0kg per spool |
25kg per metal spool K415 metal spool into carton box |
| M.O.Q: | 300.00KG | 300.00KG | 300.00KG |
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